Our Services
Automation & Systems Integration
At Agile Electro-Mechanical Solutions (AEMS), we build the bridge between legacy industrial hardware and modern data systems. We specialize in designing, engineering, and deploying custom automation solutions that eliminate operational bottlenecks, reduce manual overhead, and turn raw machine data into actionable insights.
Whether you need to modernize a complete manufacturing line or develop a custom test fixture for a specific component, we bring a hands-on, systems-driven approach to every facility we partner with.
Core Automation Services
Manufacturing Data Integration & ETL: We unlock siloed data from standalone equipment. We build custom server-side applications to continuously monitor, extract, and consolidate machine outputs into unified, real-time KPI dashboards using tools natively tailored to your existing tech stack.
Custom Embedded Hardware & Sensor Networks: Off-the-shelf solutions don't always fit the shop floor. We design and build application-specific electronics, from custom printed circuit boards (PCBs) to microcontroller-based sensor hubs (ESP32, Raspberry Pi) to track equipment health, cycle times, and environmental metrics.
Automated Testing & Quality Control Fixtures: Ensure absolute reliability in your production. We engineer bespoke automated test equipment (ATE) integrating hardware diagnostics and custom software (Python, C/C++) to validate signals, verify interfaces, and maintain strict IPC-compliant quality standards.
Legacy Equipment Modernization: Extend the life of your heavy machinery and assembly lines. We retrofit older electro-mechanical systems with modern digital controllers, automated logging, and responsive HMIs.
Preventative Maintenance & Asset Tracking
Downtime is the most expensive line item on any shop floor. At AEMS, we help facilities transition from reactive, emergency-driven repairs to a proactive, predictable maintenance cadence. Whether you need expert technicians executing the work on-site or a custom digital system to manage your own schedule, we build reliability into your daily operations.
Core Maintenance Services
Contract Scheduled Maintenance: We provide hands-on, contract-based servicing tailored to your specific machinery and production volume. From heavy electro-mechanical systems and automated assembly lines to utility equipment, we handle the routine mechanical inspections, preventative teardowns, and precise calibrations needed to maximize uptime. Our schedules are built around yours, ensuring critical maintenance happens without disrupting live production runs.
Custom Maintenance Tracking Systems: Ditch the whiteboards, manual clipboards, and fragmented spreadsheets. We design and deploy custom, GUI-based maintenance trackers that aggregate your facility's operational data into a single, intuitive hub. By tying maintenance schedules to actual machine run-time, vehicle mileage, or sensor-based telemetry, we build automated systems that flag upcoming service intervals so your team never misses a critical PM milestone.
IPC Certification & Industrial Training
At AEMS, we don't just build reliable hardware—we teach your team how to do it. Quality in electronics manufacturing isn't an accident; it requires strict adherence to proven standards. Led by an official Certified IPC Trainer (CIT), we provide rigorous, industry-recognized training designed to elevate your workforce, reduce rework, and ensure your products survive in the field.
We bring the classroom directly to your shop floor, offering flexible, hands-on instruction tailored to your production schedule.
Core Training Services
IPC-A-610 Certification (CIS): The world's most widely used electronics assembly acceptance standard. We train your operators, inspectors, and QA personnel to consistently identify target, acceptable, process indicator, and defect conditions across a wide range of electronic assemblies.
J-STD-001 Certification (CIS): The industry's gold standard for soldered electrical and electronic assemblies. This is hands-on, practical training covering the materials, methods, and verification criteria required to produce high-quality, reliable soldered interconnections.
Customized & On-Site Delivery: We build our training schedule around your manufacturing shifts. Whether you need to certify a small pod of 4 technicians or roll out training for an entire department, we offer flexible quoting structures (including per-head and bundled group pricing) so you can upskill your workforce without grinding production to a halt.
Quality Management Consulting: Beyond handing out certificates, we help integrate IPC standards directly into your internal Quality Management Systems (QMS), ensuring your daily inspection criteria on the floor match the standards taught in the classroom.
